Machine Safety
Performance Level (PL) Determination
Determine the required Performance Level (PLr) for a safety function according to ISO 13849-1, based on severity, frequency and possibility of avoidance.
Units:
PLr is the starting point — it tells you what your safety system must achieve. PL 'a' is the lowest (least demanding), PL 'e' is the highest. Most industrial machinery requires PLc or PLd. Always verify with a complete risk assessment per ISO 12100.
Risk graph: S (severity) × F (frequency) × P (avoidance) → PLr
Input
Severity of injury (S) iS1: Normally reversible injury (cuts, bruises, fractures that heal). S2: Irreversible injury, death, loss of limb, permanent disability.
Frequency of exposure (F) iF1: Infrequent access, short duration. F2: Frequent access required (operator setup, feeding parts, etc.).
Possibility of avoidance (P) iP1: Hazard can be noticed and avoided (slow moving, visible). P2: Hazard cannot be reliably avoided (fast, concealed, unexpected).
Result
Required Performance Level PLr
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Minimum SIL level (IEC 62061)
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Typical safety category (ISO 13849)
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Typical solution examples
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