Mechanical Engineering
Linear Actuator Sizing & Selection
Determine the required force for a linear actuator accounting for load, friction, angle and acceleration.
Units:
Always add 25–50% margin on top of the required force when selecting an actuator. Consider the worst case: maximum load, maximum acceleration, and any side loads or off-axis forces. Dynamic loads during acceleration/deceleration can be 2–5× the static load.
F_total = F_load + F_friction + F_accel + F_gravity [N]
Input
Load mass iMass of the payload being moved in kg.
kg
Mounting angle iAngle of the actuator axis from horizontal. 0° = horizontal, 90° = vertical lifting.
°
Friction coefficient μ iCoefficient of friction between sliding surfaces. Linear guides: 0.003–0.01. Plain bearings: 0.1–0.3. Dry metal/metal: 0.2–0.5.
Required acceleration iRequired acceleration in m/s². Slow moves: 0.1–0.5. Fast picks: 1–5. High speed: 5–20 m/s².
m/s²
Safety factor iSafety factor on total force. Recommended minimum: 1.25–1.5.
Result
Gravity component [N]
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Friction force [N]
—
Acceleration force [N]
—
Required actuator force [N]
—
Force incl. safety factor [N]
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