Welding & Joining
Preheat Temperature (Implant / CEN Method)
Calculate minimum preheat temperature for welding carbon and low-alloy steels to avoid hydrogen-induced cold cracking, per EN 1011-2 Annex C (CEN method).
Units:
Preheat is critical for steels with CE > 0.40 and for thick sections. Preheat slows cooling, allows hydrogen to escape and reduces hardness. Measure with contact thermometer on both sides within 75mm of joint.
CET = C + (Mn+Mo)/10 + (Cr+Cu)/20 + Ni/40 | Tp = 697×CET + 160×tanh(t/35) + 62×HD^0.35 + (53×CET − 32)×Q − 328
Input
Carbon Equivalent CET iCET (Brite-Euram formula) from mill certificate. CET = C + (Mn+Mo)/10 + (Cr+Cu)/20 + Ni/40. Typical S355: 0.30–0.40.
Combined thickness t iCombined thickness: for butt welds = plate thickness; for T-joints = sum of connected plate thicknesses.
mm
Hydrogen content HD iDiffusible hydrogen in deposited weld metal. From consumable certificate or HD class: HD5 = low, HD10 = medium.
ml/100g
Heat input Q iWeld heat input in kJ/mm. Calculate using heat input formula above.
kJ/mm
Result
Minimum preheat Tp [°C]
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Recommended preheat [°C (rounded up to 25°C)]
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CE class
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