Pneumatics

Cylinder Speed (Double-Acting)

Calculate the theoretical extend/retract speed of a double-acting pneumatic cylinder from valve flow, opening percentage and bore diameter.

Units:
in LinkedIn
💡Manufacturers limit cylinder speeds to 0.1–1.5 m/s. Higher speeds cause excessive end-of-stroke impact and seal wear. Actual speed is always lower than calculated due to hose resistance and fitting losses.
v [m/s] = Q_eff [nl/min] / (A [dm²] × 60 × 10)
P P → F Ø bore
Input
Valve flow iNominal valve flow in normal-litres per minute at 6 bar. Typical values: M5=190, G1/8=750, G1/4=1600, G3/8=2000, G1/2=3700 nl/min.
nl/min
Valve opening iPercentage opening of the valve (throttle valve setting). 100% = fully open. Proportional valves: typically 60–80% in practice.
%
Cylinder bore iInternal bore diameter of the cylinder. Standard ISO sizes: 12, 16, 20, 25, 32, 40, 50, 63, 80, 100, 125, 160, 200, 250 mm.
mm
Stroke length iUseful stroke length of the cylinder in millimetres. Used to calculate fill time.
mm
Result
Piston area [cm²]
Effective flow [nl/min]
Theoretical fill time [s]
Speed [m/s]
Speed [m/min]
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